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Local synthetic filament weaving industry: a decade sprint champion

Published on:2012/8/23 14:48:21

Keyword:Textile Industry, false twisting machine
Introduction:With the development and wide application of chemical fiber raw materials, the local synthetic filament weaving industry experienced scratch, from small to big a rapid development process.

With the development and wide application of chemical fiber raw materials, the local synthetic filament weaving industry experienced scratch, from small to big a rapid development process. Especially in the last decade, it is the "golden years" of the rapid development of this young industry, production increased from over 40 million meters in 2000 to nearly 30 billion m in 2010, an annual average of 20% or more; exports from 2000 1.577 billion meters of the year rose to 7.696 billion meters in 2010, the annual average rate of 17% or more. And other textile products increased at an average rate of about 3% compared to synthetic filament fabric is one of the fastest growing industries in the textile industry.
    Young industry to catch up
    Synthetic filament weaving industry in particular, China's textile industry is the weaving industry plays an important role in the economic census in 2008, the statistics show that more than 1,200 enterprises above designated size of the major provinces of China's chemical fiber filament weaving its total output of 15.8 billion m. According to incomplete statistics, China's the whole society filament weaving production is now more than 30 billion meters, synthetic filament fabric industry is second only to cotton fabric woven fabric industry.
    10 years of filament fabric imports declining exports rising and filament fabric's ability to import substitution was an increasing trend year by year. 2000, filament fabric exports of 1.577 billion meters, 8.49 billion meters of total exports of textile fabrics, filament fabrics accounted for 18.58%; 2005, 6.181 billion meters of filament fabric exports, total exports of textile fabric of 16.561 billion meters, long proportion of silk fabrics rose to 37.32%; the 2010 filament fabric exports 7.696 billion meters, 21.156 billion meters of total exports of textile fabrics, filament fabrics accounted for 36.38%, the proportion of China's filament fabric in the global textile industry has been greatly improved.
    Product structure has become more rational
    According to the China Textile Industry Association vice president, Association of filament weaving Xu Ying, 10 years, local filament fabric varieties with each passing day, an endless stream of new products, expanding the field of application, the product structure is becoming more rational. Both of silk, wool, linen, imitation cotton clothing simulation class fabric, like a lining cloth, shade cloth, memory cloth, suede, peach skin, anti-feather cloth and other specialty products, functional products; addition, can also be a large number of applications in addition to taking home textiles, interior decoration, military and other industries use. At present, the vast majority of curtain fabric, tent fabric with filament fabrics. Filament fabric of its volatile characteristics, to meet the different needs of people, and play an increasingly important role in the textile industry.
    After 10 years of development, the industry has been the emergence of a number of very unique product development enterprises, such as the Constant Group subsidiary weaving enterprises attach great importance to product development, in imitation memory fabric, shade cloth, various functions fabrics, etc. has done very distinctive, the cumulative development of new products amounted to more than 6000.
    @ Wujiang Hanling as a professional manufacturer of fashion fabrics featured companies, Shen Han-yong, chairman personally involved in product development, product development each year more than 100 eight consecutive times Fabrics textile industry enterprises, independent design and development of new products accounted for enterprise sales more than 80% of the total revenue, their prices far higher than the industry average, the sizing process is a major innovative features of the enterprise.
    Jiaxing Naruto, one twister and false twisting machine developed from polyester products are very popular in the market, products in short supply.
    Innovation has become the internal driving force
    Since its inception in 2001, the size of New Materials Co., Ltd. in Taiwan and China, Zhejiang continue to expand, and the gradual development of the introduction of Chinese high-tech dyeing and finishing (Jiaxing) Co., Ltd., Zhejiang Jiahua special Nylon Co., Ltd., Wujiang Fuhua Weaving Co., Ltd. than holding subsidiaries. As a nylon FDY filament an annual production capacity of 50,000 tons, 7,000 tons of nylon ATY silk, and has a complete R & D and spinning, weaving, dyeing and finishing industry chain nylon fabric manufacturing enterprises, Taiwan and China's decision-makers what the "innovation" so what? "Innovation is a systems engineering." Shen Wei Feng told reporters. Four areas in its view, ideas, products, management, brand innovation, for the upgrading of an enterprise has a vital role. According to its introduction, technical product innovation has become the main line of business development. Currently, companies rely on a complete industrial chain of complementary advantages, technology and equipment advantages and scale advantages of industrial clusters, driven by market demand, customer satisfaction as the goal, and constantly increase the intensity of technological innovation, in order to optimize the internal process, reduce production costs . The past five years, Taiwan and China has undertaken and completed more than 30 various projects of national, provincial and municipal levels, the development of innovative products at the provincial level eight, four municipal innovative products. 331 national patents, including 13 invention patents, 39 utility model patents and 279 design patents, the company is participating in the "Synthetic filament yarn fabrics industry standards.
    In 2001 and Reorganization Act created a registered capital of 50 million yuan, Zhejiang three Chi Textile Co., Ltd., after years of hard work, now three chi textile has fixed assets of 320 million yuan, to become a professional in functional blackout, flame retardant, environmental protection textile fabrics developed , design, production, sales of high-tech enterprises, Huzhou City, "key backbone enterprises." And truly attracted attention outside the industry or three quality products - Chi the functional shading retardant textile fabrics, these fabrics not only get rid of the "low-cost, large amount of low-end line, but also due to the unique" charm " exported to Europe and the United States, South Africa, the Middle East, Southeast Asia and domestic market.
    It is reported that the the three chi textile R & D and university cooperation flame retardant products have gained SGS International Certification (Southeast Asia retardant certificate), International the LNE Certification (EU retardant certification) and domestic BG20286-2006 certification (domestic retardant certificate) and the first obtained ISO9001: 2008 quality and safety system certification and ISO14001: 2004 environmental certification, the products of the major technical indicators in the international leading level, to provide a guarantee for the expansion of the market. According to statistics, now the core technology with independent intellectual property of the income of high-tech products, has accounted for about 80% of the income of high-tech products of the three chi textile.
    Increasingly prominent cluster advantages
    Jiangsu and Zhejiang provinces with large-scale chemical fiber spinning, of filament weaving and filament fabric dyeing finishing production capacity, the relative concentration of similar industries, the overall obvious advantages. From the regional distribution of filament industry, the formation of industrial agglomeration area of ​​synthetic filament weaving as the main production areas of Jiangsu, Zhejiang and Fujian. According to incomplete statistics, in 2010 the relative concentration of the two provinces of Jiangsu, Zhejiang 4 filament weaving cluster region filament fabric production totaling more than 200 million meters, which Wujiang 11 billion meters, Changxing County 4.5 billion meters, Xiuzhou area 5 billion meters, 800 million meters of Shaoxing County, Fujian Dragon Town, is also the major filament fabric production base.
    With the advantages of industrial clusters, industrial clusters around the building in the market has also made considerable progress, Shaoxing China Textile City, Shengze Oriental Silk Market, the Southern Textile City wangjiangjing and Changxing accessories City professional market in promoting filament weaving industrial development has played a more important role. In 10 years, the formation of the market and industry development complement each other through the market window of filament weaving new technologies, new products and related industries are brought together here to form the production, supply and integration advantages, greatly promoted the filament weaving industry.
    Start from the end of the last century, the local filament weaving cluster region has begun to equipment upgrades, phasing out a number of shuttle looms, shuttleless looms increased proportion of technical equipment effectively enhanced. As can be seen from all over the shuttleless rate of China's major filament woven origin the weaving equipment Wusuo rate in more than 90%, mainly water jet loom, air-jet looms and rapier supplemented by a new type of weaving equipment led industry development pattern.
    For the future development of the filament weaving industry, Xu Ying said, tend to be new, environmentally friendly, high-performance, multi-functional and diverse raw materials; apparel fabrics, with the international market to become more environmentally friendly textiles the filament fabric will tend to be natural, ecological, environmental protection, synthetic filament simulation and the simulation of fabric development is the focus of future development; decorative fabrics, multi-functional development focus; industrial textiles, high-performance multi-purpose is the development of an important trend.